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Date submitted2023-07-19
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Date accepted2023-07-19
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Date published2023-07-19
Energy efficiency in the mineral resources and raw materials complex
Energy efficiency and energy saving at all times and especially at the present stage of development of industry and economy have played an extremely important role. Regardless of which countries and according to what criteria they build energy development plans, energy efficiency and energy saving are always a priority. This fully applies to the mineral resources complex, in which energy consumption as a whole makes up a large share of total consumption. The resources mined in the mineral resources complex are themselves a source of energy. The energy sector is evolving in many ways. Many scientific works, the results of which are reflected in publications, confirm the relevance of research in the energy efficiency field. But the approach to individual decisions in the mineral resource industry is specific and it is worth of separate consideration. Recently, much attention has been paid to “green energy” and renewable energy sources. However, energy efficiency in the field of traditional generation and consumption remains an urgent problem and its solution is in constant development. One of the main directions for improving energy efficiency is the development of autonomous systems for the electrical and thermal power engineering. All these problems are reflected in a special volume of the Journal of the Mining Institute, the articles are divided into four sections: energy efficiency of the electric drive in the mineral resources complex (MRC); energy efficiency of industrial plants and enterprises in MRC; power quality and renewable sources in MRC; autonomous power supply systems in MRC. The presented articles contain valuable material from the scientific and practical points of view and can form the basis for further research in the energy efficiency field.
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Date submitted2023-01-12
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Date accepted2023-06-20
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Date published2023-07-19
Improvement of energy efficiency of ore-thermal furnaces in smelting of alumosilicic raw materials
The issues of energy saving in pyrometallurgical production during processing of mineral raw materials in ore-thermal furnaces are particularly important for the development of new energy-efficient technologies. The reduction of the specific power consumption during melting at different stages of heating and melting of charge materials when modeling is related to obtaining kinetic curves in the process of kyanite concentrate regeneration in polythermal conditions. Based on practical data of carbo-thermal reduction the mathematical modeling of reduction processes from alumosilicic raw materials – kyanite was carried out. In this work, the nonisothermal method based on a constant rate of charge heating (i.e. a linear dependence between time and temperature) was used for the reduction of kyanite charge, which saves electrical energy. The experiments were carried out on a high-temperature unit with a heater placed in a carbon-graphite crucible. Based on the obtained kinetic dependences of nonisothermal heating of enriched kyanite concentrates in plasma heating conditions we obtained a number of kinetic anamorphoses of the linear form which point to the possibility of describing the reaction rate using the modified Kolmogorov – Erofeev equation for given heating conditions and within a narrow temperature range. The complex of mathematical modeling makes it possible to create a control algorithm of technological process of reduction of kyanite concentrate to a metallized state within the specified temperature range for the full flow of reaction exchange and to reduce the specific power consumption by 15-20 %. With the help of the received kinetic dependences, taking into account the thermodynamics of processes and current state of the art it is possible to create a universal thermal unit for the optimal carbothermal reduction of charge to a metallized state (alloy) with minimum power inputs compared to existing technologies.
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Date submitted2021-03-17
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Date accepted2021-04-12
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Date published2021-06-24
Application of the resonant energy separation effect at natural gas reduction points in order to improve the energy efficiency of the gas distribution system
- Authors:
- Andrei M. Schipachev
- Alena S. Dmitrieva
Maintaining the gas temperature and the formation of gas hydrates is one of the main problems in the operation of gas pipelines. Development and implementation of new effective methods for heating the gas during gas reduction will reduce the cost of gas transportation, solve the problem of resource and energy saving in the fuel industry. Study is aimed at increasing the energy efficiency of the natural gas reduction process by using a resonant gas heater to maintain the set temperature at the outlet of the gas distribution station (GDS) and prevent possible hydrate formation and icing of the station equipment. Paper considers the implementation of fireless heating of natural gas and fuel gas savings of heaters due to the introduction of a thermoacoustic reducer, operating on the basis of the Hartmann – Sprenger resonance effect, into the scheme of the reduction unit. By analyzing the existing methods of energy separation and numerical modeling, the effectiveness of the resonant-type energy separation device is substantiated. Modification of the reduction unit by introducing energy separating devices into it will allow general or partial heating of natural gas by its own pressure energy. Developed technology will allow partial (in the future, complete) replacement of heat energy generation at a gas distribution station by burning natural gas.
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Date submitted2015-08-18
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Date accepted2015-10-06
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Date published2016-04-22
Energy- efficient control of asynchronous motor drive with current refinement of the loss minimum on the basis of fuzzy logic
- Authors:
- O. B. Shonin
- V. S. Pronko
Currently, asynchronous electric drive on the basis of semiconductor frequency converters is widespread because of the relative simplicity and reliability of the design, the use of digital control systems, providing the accuracy and flexibility of process control, which allows for a significant increase in product quality, reduction in energy consumption and improvement of the enterprise profitability. In spite of these advantages, the problem of ensuring high energy efficiency of the drive in wide range of its operational modes is still not solved in full scale. The paper is devoted to the reduction of losses in the asynchronous drive on the basis of en-ergy-saving control algorithms that aim to ensure the desired mode of the driven mechanism while minimizing losses in copper and steel of the motor. On the basis of the motor model, taking into account magnetic losses, dependences of losses in the copper and steel, as well as the total loss from the absolute slip have been derived for different operating points of the drive. The optimal values of the absolute slip for different speeds of the rotor have been obtained for use in the con-trollers ensuring operation of the drive at maximum efficiency, highest power factor and minimum of the stator current. For minimizing the losses in the drive when changing the motor parameters it has been offered the combined method based on the method of loss model and iterative method of searching the minimum of power consumption. The effectiveness of the proposed control system using fuzzy logic is confirmed by comparing the graphs of losses and efficiency, obtained at using a traditional control law and the optimal control law.
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Date submitted2015-07-13
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Date accepted2015-09-10
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Date published2016-02-24
Problems of ensuring energy security for enterprises from the mineral resources sector
- Authors:
- B. N. Abramovich
- Yu. A. Sychev
A complex of technical means and decisions for ensuring adequate level power safety at mineral resources enterprises has been developed, including voltage mode control method, power quality improvement method, method of ensuring dynamic stability for electricity-generating equipment, method of enhancing power supply reliability, distributive network structure control method, and method of combined use of alternative and renewable energy sources. The necessity of ensuring power safety for the objects of the mineral resources sector, from the technical point of view – with the application of modern achievements and developments in the area of electrical complexes and systems, has been proved.
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Date submitted2014-12-27
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Date accepted2015-03-01
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Date published2015-12-25
Minimization of energy losse when starting a variable frequency drive through application of a genetic algorithm of optimization
- Authors:
- O. B. Shonin
- V. S. Pronko
In the face of energy lack and rising energy prices one of the priorities of current researches is to improve energy efficiency of electric drives, which are widely used in modern industrial plants. Existing methods of minimizing losses are mainly designed for stationary regimes. At the same time, the development of algorithms for reducing losses in transient and in particular starting conditions is given little attention. Due to the high complexity of the description of the multivari-ate dynamic processes determining the optimal control laws is advantageously to be carried out us-ing stochastic optimization methods. The work seeks to substantiate the optimal starting character-istics of an asynchronous drive based on a genetic algorithm. A feature of the proposed method of optimization is the use of multiple simulation experiments to find start-up characteristics which provide a minimum energy loss. Automation of the search is performed using the developed pro-gram, which includes a module of a genetic algorithm and a module for interfacing with the elec-tric model in the MATLAB/Simulink environment. The program allows choosing the parameters of the genetic algorithm along with controlling the process of optimization. Application of the proposed method allowed obtaining the optimal starting characteristics «voltage – frequency» in a tabular form with consequent linear approximation of the data. Increase in efficiency due to the proposed start up law has been confirmed by comparing the simulation re-sults under conditions of using a traditional linear characteristic and derived optimal law. The es-timation of losses reduction has been carried out at the drive load of different kind in a wide range of its variation.
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Date submitted2008-11-03
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Date accepted2009-01-16
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Date published2009-12-11
The economic mechanism of realization of the policy in power savings sphere
- Authors:
- I. I. Kashtanova
In article priority directions in the field of power savings are considered. On an example of the largest oil and gas companies experience of increase of power efficiency and possibility of its application in the Russian conditions is analysed. The basic directions of ecological efficiency are considered.