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Date submitted2023-07-20
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Date accepted2023-10-25
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Date published2024-04-25
Directions in the technological development of aluminium pots
- Authors:
- Еvgenii S. Gorlanov
- Leopold I. Leontev
Directions for the technical and technological development of aluminium industry, existing and promising projects to reduce the energy consumption and the environmental impact are analyzed. The active participation of the state in the organization of financial instruments for the ecological reconstruction of obsolete production facilities is discussed. In spite of the fact that the technology of aluminium pots is developed towards the increase of a single capacity, but with limited potential of reducing energy consumption and greenhouse gases emission, the possibilities for the increase of specific output are practically non-existent. Therefore, such projects like pots, equipped with inert anodes and drained cathodes arise and are under development, the successful completion of which is unlikely after multi-year researches and pilot tests. To continue the works related to inert anodes the decisive answer about the industrial safety of local sources of the massive oxygen emissions to atmosphere is required from competent entities. The drained cathode project, after discussing the existing problems, seems unfeasible. As opposed to the existing technology the development of the pots with vertical electrodes offers great opportunities to the designs of inert anodes and drained cathodes. Positive results of using shaped electrodes, homogenizing their surface and developing the methods for the synthesis of composite cathodes directly during the electrolytic process were obtained in laboratory conditions. It is expected that the combination of these trends and the successive dimensional scaling shall allow using the vertical electrodes at the next level for the fold increase of specific pot capacity and for the decrease of energy consumption and greenhouse gas emissions.
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Date submitted2022-03-22
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Date accepted2022-11-17
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Date published2023-02-27
Development of composition and study of sorbent properties based on saponite
The development of a comprehensive approach to preventing the pollution of natural objects is necessary due to the high requirements of environmental legislation for the discharge of industrial wastewater. Adsorbents are used in various industries to extract heavy metals from wastewater. In this study the possibility of using saponite clay as a raw material for the production of sorbent for the extraction of copper ions Cu 2+ from industrial wastewater is considered, a recipe and technology of sorbent production are developed, and its chemical composition is established. It has been established that the optimum temperature for heat treatment of the sorbent and corresponds to 550 ºC, since at this temperature saponite extrudates acquire strength (strength 34.1 kg/mm 2 ) and textural properties (specific surface area of pellets 22.803 m 2 /g), allowing them to be used as sorbents. The kinetics of molecular adsorption was studied using model solutions of copper (II) sulfate. The extraction efficiency of copper (II) ions from the model solutions is 93 %. Extraction efficiency of copper (II) ions from copper plating wastewater reaches 94 %. SEM results confirm the presence of metal on the sorbent surface.
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Date submitted2019-06-30
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Date accepted2019-09-10
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Date published2019-12-24
Industrial safety principles in coal mining
- Authors:
- E. N. Chemezov
The article provides a description of injuries in coal mining enterprises in Russia. The high injury rate causes the need of developing new effective ways and means of improving safety at mining enterprises. Recently in Russia there has been a tendency for a slight decrease in fatal injuries, which indicates some progress in prevention of industrial accidents. At the same time, the problem of improving the working conditions of coal miners, reducing the level of injuries and occupational diseases in this industry remains a very urgent task. Ensuring safe operation and industrial health and safety is not only reasonable economic policy but one of the constitutional human rights. At Russian coal mining enterprises, they take measures to reduce injuries, the supervisory authorities and employees of the enterprises carry out certain work to comply with safety requirements. However, significant success has not yet been achieved. Despite the fatal injuries and accidents, the issue of industrial mining safety is not becoming a top priority. Occupational safety measures are often financed on a «left-over» principle, and therefore remain not implemented. Many managers do not pay enough attention to safety issues and have little control over the planned activities in this area. The article analyzes the causes of injuries and proposes the key directions for creating normal working conditions in coal mining enterprises.
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Date submitted2015-10-07
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Date accepted2015-12-01
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Date published2016-08-22
Evaluating possible industrial applications of combustible shales and shale ash wastes
- Authors:
- N. K. Kondrasheva
- S. N. Saltykova
Today energy consumption is constantly growing while explored reserves of easily accessible oil are depleting, which is a reason why most countries tend to diversify their energy mix, develop non-hydrocarbon energy sources and use domestic types of fuel, including the low grade ones. Thereby interest is raised to such a source of hydrocarbons as combustible shales. Combustible shales appear to be one of the highest-potential types of organic raw materials, which may offset and in future even substitute oil products and gas. The paper is investigating behavior and structure of combustible shales during heat treatment in order to identify their possible industrial applications. A synchronous thermal analysis has been held, chemical composition of combustible shales’ mineral fraction and optimal conditions for shale fines briquetting have been determined.
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Date submitted2014-09-25
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Date accepted2014-11-20
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Date published2015-06-26
Power consumption of hydraulic transport of products of mineral processing
- Authors:
- V. I. Aleksandrov
- Irzhi Sobota
The problem of decreasing power consumption by hydraulic transport systems remains to be the most important among other problems in the mining industry. The increase of solid material concentration in the volume of transported pulp leads to reduction of general pulp flow rate on the one hand and to increase of pressure losses and, accordingly, of a necessary head for over-coming hydraulic resistance on the other hand. The problem of minimizing power consumption in slurry transport is of particular relevance now when there is a tendency for hydraulic transport of highly-concentrated pulps and pastes to be widely used in the mining industry. The article shows that the energy intensity to a certain extent depends on the performance of hydraulic transport of solid materials, and this dependence is of extreme nature. At low concentra-tions of solid particles large volumes of recycled water have to be pumped to provide the neces-sary performance, which leads to consumption of large amounts of electricity. The increase оf concentration results in the decrease in the volumetric flow rate of the pulp and, accordingly, spe-cific power consumption of the process. The process of reducing energy consumption takes place up to a certain critical value of the concentration above which a further increase in the concentra-tion raises power consumption.
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Date submitted2009-10-18
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Date accepted2009-12-05
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Date published2010-09-22
Assessment of the role of geodynamic factor in the accident rate of pipeline systems
- Authors:
- E. K. Melnikov
- A. N. Shabarov
The authors relate to the geodynamically active faults those faults with continuous up to present time low-amplitude movements which lead to the destructurization both of bedding rocks and of Quarternary deposits. The electrogeochemical processes proceeding in the zones of such faults, promote the metal corrosion that basically is the cause of increasing a few tens of times of specific accident rate at sites of active faults crossing with pipelines.