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Date submitted2024-01-31
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Date accepted2024-05-02
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Date published2024-12-25
Evaluation of the effectiveness of water dust-suppressing emulsions based on acrylic and alkyd polymers
Currently, the use of special dust-suppressing reagents is promising to reduce the level of dust in the vicinity and on the territories of pits, mining and processing plants and other facilities with a high content of fine dust. The analysis of ways to reduce the dust-forming ability of inorganic dispersions with a high degree of dusting is carried out. Due to the lack of regulatory and technical documentation devoted to the standardization of quality control methods for dust-suppressing compounds, it becomes necessary to analyze existing parameters and methods for their determination in order to develop mandatory methods for controlling the properties of dust-suppressing compounds, films formed by them and consolidated systems. The study is devoted to substantiating the necessary methods for assessing the dust-forming ability of inorganic dispersions after treatment with various dust suppressants and evaluating their effectiveness. The parameters are considered and methods for quantifying the determination of the quality of the consolidated layer of dust samples using different dust-suppressing compositions are described. As a result of the analysis of the set of parameter values, it was found that the most resistant to the effects of negative factors due to the formation of a denser and more durable polymer matrix mesh are dusting surface samples treated with an emulsion of alkyd glypthalic resin on a water basis with a high agglomerating effect on particles of inorganic dispersion and the formation of a consolidated layer with a wetting angle of 92.5° and a compressive strength 0.56 MPa.
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Date submitted2023-05-17
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Date accepted2023-08-17
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Date published2023-10-27
Scientific and technical substantiation of the possibility for the organization of needle coke production in Russia
Russia is one of the world's leading steel producers, while about 33 % of production comes from the scrap remelted in arc steelmaking furnaces. The graphitized electrodes of SHP and UHP grades, mainly consisting of needle coke, are used for high current loads and temperatures in furnaces. USA, Japan, Korea, and China are focused on needle coke production, where coal (tar and pitch) and petroleum (decantoil), by-products of metallurgical factories and oil refineries, are used as raw materials. Russia's annual demand for needle coke is approximately 100 thousand tons, but all of it is covered by imports. Russia's raw material potential, established by the authors of the article, is more than 5 million tons per year and includes decantoil, coal tar and pitch, and heavy pyrolysis tar. The results of obtaining needle coke from decantoil and heavy pyrolysis tar are given below. The prototypes of needle coke were produced on specially designed delayed coking laboratory units (loading up to 0.25 and 80 kg). Raw materials were modified according to the original technology of Saint Petersburg Mining University, the convergence of target properties of which is confirmed by the results of quality analysis of the obtained needle coke, including after 100-fold scaling. The electrodes were molded from the obtained coke. After standardized stages of firing, mechanical processing and graphitization at 2,800-3,000 °C, the coefficient of linear thermal expansion was less than 1 × 10–6 К–1, and the value of specific electrical resistance was 7.1-7.4 μOhm, which proves that the obtained carbon material corresponds in quality to Japanese analogues and Super Premium needle coke.