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Date submitted2024-04-24
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Date accepted2024-09-24
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Date published2024-11-12
Study and justification of the combination of beneficiation processes for obtaining flake graphite from technogenic carbon-containing dusts
The most important task of modern production development is to provide the mineral and raw materials sector of the economy with resources included in the list of strategic raw materials, including flake graphite. In addition to natural raw materials, the source of its obtaining can be metallurgical production wastes not involved in processing. Development of metallurgical dust beneficiation technology will solve the problem of obtaining high-purity flake graphite with a crystal structure close to ideal and in demand in the production of high-tech materials. It will allow creating a renewable raw material base of graphite and utilising metallurgical production wastes. The research included the study of dust beneficiation by coarseness, magnetic and flotation methods, the influence of dust disintegration processes on beneficiation indicators. Based on the established technological properties of the components of dusts, magnetic, flotation and gravity beneficiation methods can be applied for their separation in different sequence. It is shown that dusts from different sites have different enrichability by these methods, and it should be taken into account when developing a complex technology of their processing. The degree of beneficiation increases in a row of dusts from the blast furnace shop (BF) – electric steel smelting shop (ESS) – oxygen-converter shop (OCS). The method of grinding has a significant influence on the separation indicators – at dry grinding in a centrifugal-impact mill with subsequent pneumatic classification the quality of graphite concentrates increases by 22.7 % of carbon for BF dust and by 13.48 % of carbon for ESS dust. OCS dust beneficiation indicators are high at coarse grinding with steel medium – mass fraction of carbon 96.1 %.
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Date submitted2020-06-12
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Date accepted2020-06-12
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Date published2020-06-30
Management of hardening mixtures properties when stowing mining sites of ore deposits
Underground mining is characterized by the weakening of the bearing rock mass strata competence and the accumulation of mineral waste. The full use of subsurface resources is ensured by the use of technologies with filling voids by hardening mixtures, which requires high-quality raw materials to obtain the required strength. The deficit of the binding component can be filled with the use of granulated slags of blast-furnace process, mill tailings, ash-slags and other wastes. Most often, voids are laid by mixtures with a combination of cement and a binding component. Mixtures with ash-slag additives to cement in an equivalent amount are not inferior to the strength of the mixture only with cement, especially when grinding ash-slag. The properties of stowing rock masses when using composite binding components and inert fillers are controlled by mechanical, chemical, physical and energy effects at the stages of preparation and transportation of hardening mixtures. To obtain the active fraction of cement substitutes, disintegrators are used that apply the inertia forces of materials at a high speed of rotation with an increase in high activity indicators and lower energy costs. The components of hardening mixtures can be the majority of waste from mining and related industries, which is determined experimentally in specific conditions.