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Date submitted2020-06-09
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Date accepted2020-11-02
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Date published2020-11-24
Method of drilling process control and experimental studies of resistance forces during bits drilling with PDC cutters
A rational, theoretically proved and empirically verified control system is a condition for optimal management of the drilling process in compliance with the criteria for minimizing the cost of time and material resources. A new generation of rock-cutting tools using PDC cutters (polycrystalline diamante cutters), which are extremely ef fective when drilling wells for various purposes in medium-hard rocks, dictates the need to develop methods and criteria for optimal control of the drilling process using this tool. The paper presents an analysis of the force interaction between rock-cutting elements, face rock, and drilling mud sa turated with slam, highlights the influencing factors and provides dependencies for determining the parameters of rock failure. Empirical verification of the theoretical propositions was carried out based on the data analysis from experimental bit drilling of marble with PDC cutters with a diameter of 76.2 mm, processed using the method of full factor experiment to obtain mathematical models of factors and their graphical interpretation. The method of controlling the drilling process based on the optimal ratio of the tool rotation frequency, axial weight and deepening per one turnover is considered, which allows determining the rock failure mode at the well bottom by indirect signs and choose the optimal values of the drilling mode parameters that correspond to the most optimal conditions in terms of achieving the maximum mechanical drilling speed in conjunction with the rational mode of rock-cutting tool operation. A scheme is presented that contains possible variants of the bit run mode and ways to recognize them by the ratio of the deepening per turnover and the rotation frequency of the rock-cutting tool.
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Date submitted2019-06-28
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Date accepted2019-09-03
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Date published2019-12-24
Development of a drilling process control technique based on a comprehensive analysis of the criteria
- Authors:
- V. V. Neskoromnykh
- M. S. Popova
Compliance with drilling operations requirements is achieved by introducing advanced approaches to the management of the drilling process. Main requirement is to reduce the time and material costs for construction of the well. Increase in drilling speed is provided by rational selection of rock cutting tools and modes of its use. Development of a new generation of rock cutting tools is a complex process and requires systematic, integrated approach. In order for high costs of developing and manufacturing the tool to pay off without significantly increasing the cost of drilling, considerable attention should be paid to scientifically justified methods for its running. At well drilling using bottomhole telemetry systems with full computer support for the drilling process, there is a reasonable possibility of using a control technique based on objective results of the drilling process coming directly from the bottomhole of the well in real time. Use of a full factorial experiment is justified for processing data that affect drilling performance. Aim of the research is to develop a drilling process management technique based on a comprehensive analysis of criteria online. Objects of research: rock destruction mechanism during drilling; parameters affecting the process of well drilling; optimization of well drilling processes. The research used the following: experimental drilling with a diamond tool at the bench, method of a full factorial experiment, analytical studies. Article highlights the factors affecting the performance of a diamond rock cutting tool in the process of drilling a well, notes main criteria affecting the efficiency of the drilling process. It also describes mechanism of volumetric destruction, defines the conditions for the destruction of rock at various drilling modes and the dependence of the change in deepening per round on the parameters of the drilling modes. Technique of controlling the parameters of the drilling mode is considered, which allows determining indirectly the mode of rock destruction at the bottomhole of the well and choosing optimal values of the parameters for the drilling mode that correspond to the most favorable conditions.
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Date submitted2019-01-23
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Date accepted2019-03-17
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Date published2019-06-25
Development of the composition of the process fluid to eliminate bit seizure
- Authors:
- E. A. Rogov
During well construction, one of the most complicated types of accidents is the bit seizure as a result of which oil and gas companies incur significant losses due to the abandonment of a portion of the drill string in the well, cutting of an additional wellbore, and sometimes loss of the well. In the case of the elimination of seizure due to packing a positive result can be achieved by pumping portions of the process fluid into the seizure area. Destruction of the packer during the physicochemical effect of the process fluid, in general, allows for complete or partial softening of the packer, changing the pressure in the seizure area and significantly reducing the force required to release the stuck tool. The article presents the results of laboratory studies on the effect of various compositions of process fluids on the packer to eliminate the bit seizure. The effectiveness of the packer destruction was estimated by reducing the tangential stresses after the physicochemical effect of various compositions of process fluids for the same period. A 10% aqueous solution of hydroxyethylidene diphosphonic acid with an addition of 0.5% surfactant alpha olefin sodium sulfonate is recommended as a process fluid to eliminate packer seizures.
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Date submitted2018-11-18
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Date accepted2019-01-17
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Date published2019-04-23
Calculation of elastoviscoplastic displacement of well walls in transversal and isotropic rocks
- Authors:
- A. G. Gubaidullin
- A. I. Moguchev
The relevance of the work is justified by the need to improve the technical and economic indicators of well construction based on forecasting and preventing drilling tools sticking due to the narrowing of an open well bore in the intervals of transversely isotropic rocks. A mathematical model of elastic-viscous-plastic displacement of the walls of inclined and horizontal wells has been developed during the narrowing of the open borehole due to rock creep in the intervals of transversely isotropic rocks. In the program developed based on this mathematical model, the calculation of the elastic-viscous-plastic displacement of the walls of an obliquely directed and horizontal well in the reservoir of argillite from the Western Siberia deposit was carried out. As a result of the calculation, it was established that after opening the rock with bits, the cross-section of the open borehole due to the rock creep eventually takes the form of an ellipse, the small axis of which is in the plane of the upper wall of the well and decreases with time.
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Date submitted2014-12-11
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Date accepted2015-02-11
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Date published2015-12-25
Influence of the type of hardening treatment on wear-resistant materials of mining equipment
- Authors:
- V. I. Bolobov
- S. A. Chupin
For example, steel 110G13L as the material of teeth of excavator buckets, shows that the work hardening (hardening) is an effective means to increase (up to 10 times) the wear resistance of components in contact with abrasive media, such as marble, yielding the steel in a state of hard-ening of hardness. In the case of wear on the rocks (granite, gabbro) with a hardness greater than the hardness of steel, the effect of hardening has almost no effect. It was found that high-temperature thermomechanical treatment of steel 35HGSA as the material of holders of rotary cut-ters (strain at 900 С, water quenching, tempering at 230 С) leads to a substantial increase of its hardness (23 %) and durability (38 %) compared to typical heat treatment used in the manufacture of cutting tools at the factory.
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Date submitted2009-07-25
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Date accepted2009-09-09
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Date published2010-04-22
The use of data on stress-strain state of rock mass in solutions of mining-and-technical tasks on the example of the Tishin ore mine
The Permion State Technical University and ASE «VNIItsvetmet» have carried out in situ measurements of stress-strain state at the Tishinsky lead-zinc ore deposit. Measurements and interpretation of deformations and stresses caused by excavation were used. Complex of researches made it possible to solve some important problems for safeguarding effective and secure ore production ore on deep level.