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Date submitted2020-06-09
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Date accepted2020-11-02
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Date published2020-11-24
Method of drilling process control and experimental studies of resistance forces during bits drilling with PDC cutters
A rational, theoretically proved and empirically verified control system is a condition for optimal management of the drilling process in compliance with the criteria for minimizing the cost of time and material resources. A new generation of rock-cutting tools using PDC cutters (polycrystalline diamante cutters), which are extremely ef fective when drilling wells for various purposes in medium-hard rocks, dictates the need to develop methods and criteria for optimal control of the drilling process using this tool. The paper presents an analysis of the force interaction between rock-cutting elements, face rock, and drilling mud sa turated with slam, highlights the influencing factors and provides dependencies for determining the parameters of rock failure. Empirical verification of the theoretical propositions was carried out based on the data analysis from experimental bit drilling of marble with PDC cutters with a diameter of 76.2 mm, processed using the method of full factor experiment to obtain mathematical models of factors and their graphical interpretation. The method of controlling the drilling process based on the optimal ratio of the tool rotation frequency, axial weight and deepening per one turnover is considered, which allows determining the rock failure mode at the well bottom by indirect signs and choose the optimal values of the drilling mode parameters that correspond to the most optimal conditions in terms of achieving the maximum mechanical drilling speed in conjunction with the rational mode of rock-cutting tool operation. A scheme is presented that contains possible variants of the bit run mode and ways to recognize them by the ratio of the deepening per turnover and the rotation frequency of the rock-cutting tool.
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Date submitted2019-11-04
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Date accepted2020-01-12
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Date published2020-10-08
PDC cutter pressure on plastic-brittle rock in the process of its destruction
- Authors:
- Oleg B. Trushkin
- Hamzja I. Akchurin
Presently, there are no methods for calculating the parameters of the drilling practices with rock-cutting tools equipped with polycrystalline diamond composite (PDC cutters). To create such a method requires the studying their work. The article presents the results of bench studies of the PDC cutters in the process of a rock sample breakdown when reproducing the actual layout of the cutters on the working surface of the bit. An important parameter of PDC cutters operation, which is necessary for the bit load analysis, is the pressure of the cutters on the rock during its breakdown. The total pressure of a cutter on the rock can be broken into two mutually perpendicular components: the forcing pressure and the cutting pressure. It is proposed to evaluate the PDC cutters loading at breakage of rocks of different hardness using relative values of forcing and cutting pressures, which are calculated relative to the yield strength of the rock by the die. It is established that the variability of the average relative pressures of forcing and cutting is significantly influenced by drifting per bit turnover and the radius of the cutter on the bit. The dependences of the maximum relative pressures of PDC cutters at the plastic-brittle rock breakdown on the drifting per bit turnover and the radius of the cutter location on the bit are obtained. It has been established that when drifting up to 0.4 mm per turn, the main mechanism of breakdown is cutting, and with the increase of the breakdown depth, the process of forcing becomes decisive.
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Date submitted2018-11-18
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Date accepted2019-01-17
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Date published2019-04-23
Calculation of elastoviscoplastic displacement of well walls in transversal and isotropic rocks
- Authors:
- A. G. Gubaidullin
- A. I. Moguchev
The relevance of the work is justified by the need to improve the technical and economic indicators of well construction based on forecasting and preventing drilling tools sticking due to the narrowing of an open well bore in the intervals of transversely isotropic rocks. A mathematical model of elastic-viscous-plastic displacement of the walls of inclined and horizontal wells has been developed during the narrowing of the open borehole due to rock creep in the intervals of transversely isotropic rocks. In the program developed based on this mathematical model, the calculation of the elastic-viscous-plastic displacement of the walls of an obliquely directed and horizontal well in the reservoir of argillite from the Western Siberia deposit was carried out. As a result of the calculation, it was established that after opening the rock with bits, the cross-section of the open borehole due to the rock creep eventually takes the form of an ellipse, the small axis of which is in the plane of the upper wall of the well and decreases with time.