Submit an Article
Become a reviewer
Vol 227
Pages:
569
Download volume:
RUS ENG
Electromechanics and mechanical engineering

Production of flat parts from foam aluminum in alternating magnetic field

Authors:
I. I. Rastvorova
About authors
  • Saint-Petersburg Mining University
Date submitted:
2017-05-13
Date accepted:
2017-07-18
Date published:
2017-10-25

Abstract

The electromagnetic technology for production of ultralight panels of materials based on foam aluminum is investigated. The theory of the interaction of the electromagnetic field with matter in the solid-liquid state and the formation of its corresponding distribution in space and time for the implementation of new technologies and equipment are considered. The suggested technology for the production of ultralight panels of materials based on foam aluminum include the following main stages: loading of powdered raw materials; preparation of the blank and the formation of the container; compacting (consolidation) by hot rolling; foaming of the preform precursor; production of a marketable product. The most difficult task is the process of heating the precursor to the temperature of foaming. In the course of the research, two possible modes of blank heating – static and periodic with reciprocating motion – were considered. The requirements for ensuring the temperature field of heated blanks for the production of foam aluminum are presented. The determining factor in the selection of the heating mode is the criterion for the quality of the blank heating. The main parameters that provide the required temperature field are the selection of the blank heating mode; speed of workpiece movement, and frequency selection. The displacement amplitude for reciprocating motion was chosen based on the available theoretical and practical experience of heating in this mode. The choice of frequency was influenced by several parameters, such as efficiency, voltage and current of the inductor, and its reactive power. The optimization of the process of electromagnetic processing of flat products on the basis of foam aluminum according to the results of numerical simulation makes it possible to develop an electromagnetic system for influencing metals in the solid-liquid state.

10.25515/pmi.2017.5.569
Go to volume 227

References

  1. Авторадиография поверхностей раздела и структурная стабильность сплавов / С.3.Бокштейн, С.С.Гинзбург, С.Т.Кишкин, И.М.Разумовский, Г.Б.Строганов. М.: Металлургия. 1987. 272 с.
  2. Белов А.Ф. Новые металлургические процессы – путь к повышению качества и эффективности использования металлов // Известия АН СССР. Металлы. 1981. № 3. С. 4-9.
  3. Береснев А.Г. Проблемы и перспективы применения металлургии гранул для ракетно-космической техники / А.Г.Береснев, А.И.Логачева, А.В.Логунов // Двигатель. 2008. № 2 (56). С. 8-10.
  4. Гарибов Г.С. Потенциал металлургии гранул / Г.Гарибов, Ю.Елисеев, Э.Гольдинский // Национальная металлургия. 2001. № 1. С. 34-36.
  5. Гарибов Г.С. Металлургия гранул – основа создания перспективных авиационных двигателей // Технология легких сплавов. 2007. № 1. С. 66-78.
  6. Демидович В.Б. Компьютерное моделирование устройств индукционного нагрева / В.Б.Демидович, Ф.В.Чмиленко. СПб: Изд-во СПбГЭТУ «ЛЭТИ», 2013. 160 c.
  7. Немков В.С. Теория и расчет устройств индукционного нагрева / В.С.Немков, В.Б.Демидович. Л.: Энергоатомиздат, 1988. 280 с.
  8. Обработка легких и специальных сплавов / Ю.И.Пономарев, Н.В.Кистэ, А.С.Кляцкин, Н.А.Мельников. М.: ВИЛС, 1996. 419 с.
  9. Перспективы производства авиационно-космических материалов и процессы их обработки в начале XXI века / Г.С.Гарибов, Р.Н.Сизова, Ю.А.Ножницкий, Л.С.Богуславский // Технология легких сплавов. 2002. № 4. С. 106-117.
  10. Портная З.Н. Теплое компактирование порошковых материалов // Технология металлов. 2003. № 3. С. 44-45.
  11. Растворова И.И. Использование индукционного нагрева в технологии производства металлических изделий методом тиксоформовки // Энергоэффективные электротехнологии: Сб. трудов. СПб: Изд-во СПбГЭТУ «ЛЭТИ», 2011. С. 55-57.
  12. Энергосберегающие технологии прецизионного нагрева легких сплавов в индукторах / В.Б.Демидович, Е.А.Григорьев, В.А.Оленин и др. // Актуальные проблемы индукционного нагрева (APIH-09). СПб: Изд-во СПбГЭТУ «ЛЭТИ», 2009. С. 31-39.
  13. Demidovich V. Computer simulation and optimal designing of energy-saving technologies of the induction heating of metals // Thermal Engineering. 2012. Vol. 59. N 14. P. 1023-1034.
  14. Demidovitch V. Induction installations for heating long cylindrical billets before metal forming / V.Demidovitch, B.Nikitin, V.Olenin // Russian Metallurgy. 2007. № 8. С. 98-102.
  15. Demidovitch V. Precise induction heating of non-ferrous cylindrical billet / V. Demidovich, I. Rastvorova // Asian Journal of Applied Sciences. 2013. Vol. 2. N 3. P. 310-317.
  16. Demidovitch V. Precise induction heating of Ti and Zr billets / V.Demidovich, I.Rastvorova, V.Olenin // Heat Processing. 2011. N 3. Р. 266-270.
  17. Jae Chan C. The influence of induction heating on the microstructure of A356 for semi-solid forging / Jae Chan C., Hyung Jin P., Byung Min K. // Journal of Materials Processing Technology. 1999. Vol. 87. Р. 46-52.
  18. Jung H. Induction heating process of an Al-Si aluminum alloy for semi-solid casting and its resulting microstructure / H.Jung, C.Kang // Journal of Materials Processing Technology. 2002, Vol. 120. Р. 355-364.
  19. Jung H. The induction heating process of semi-solid aluminium alloys for thixoforming and theirmicrostructure evaluation // Journal of Materials Processing Technology. 2000. Vol. 105. Р. 176-190.
Access statistics
Abstract Views
804
Full-Text Views
190
Cited
Scopus:
13
Crossref:
0
Cited By
1. Determination of Pulse Oximetric Parameters of the Body by Photoplethysmography. Proceedings of the 2022 Conference of Russian Young Researchers in Electrical and Electronic Engineering, ElConRus 2022. 2022, P. 123-126. DOI: 10.1109/ElConRus54750.2022.9755665 [Scopus] (cited: 3)
2. Theoretical Research of the Characteristics of Pbfree Solder Pastes and their Selection Algorithm. Proceedings of the 2022 Conference of Russian Young Researchers in Electrical and Electronic Engineering, ElConRus 2022. 2022, P. 1030-1033. DOI: 10.1109/ElConRus54750.2022.9755492 [Scopus]
3. Selection of Software and Hardware Components of Devices Designing a Mesh Network Using Bluetooth 5.1. Proceedings of the 2022 Conference of Russian Young Researchers in Electrical and Electronic Engineering, ElConRus 2022. 2022, P. 101-105. DOI: 10.1109/ElConRus54750.2022.9755556 [Scopus]
4. Technology of Putting Infrared Sensors for Remote Monitoring of Power Facilities by UAS Into Operation. Proceedings of the 2022 Conference of Russian Young Researchers in Electrical and Electronic Engineering, ElConRus 2022. 2022, P. 1435-1438. DOI: 10.1109/ElConRus54750.2022.9755816 [Scopus] (cited: 1)
5. The Use of Bacteriorhodopsin Films in Quantum Optical Devices. Proceedings of the 2022 Conference of Russian Young Researchers in Electrical and Electronic Engineering, ElConRus 2022. 2022, P. 1141-1144. DOI: 10.1109/ElConRus54750.2022.9755832 [Scopus]
6. Implementation of a Monitoring System for an Electrical Network Based on a Contactless Temperature Sensor and a Hall Effect Current Sensor. Proceedings of the 2022 Conference of Russian Young Researchers in Electrical and Electronic Engineering, ElConRus 2022. 2022, P. 604-607. DOI: 10.1109/ElConRus54750.2022.9755596 [Scopus] (cited: 4)
7. Data Transfer via Acoustic Channel from Autonomous Underwater Vehicles. Proceedings of the 2022 Conference of Russian Young Researchers in Electrical and Electronic Engineering, ElConRus 2022. 2022, P. 74-76. DOI: 10.1109/ElConRus54750.2022.9755483 [Scopus]
8. Dynamics and control of an electrodynamic tug: Transfer to the graveyard orbit. Acta Astronautica. June 2021, Vol. 183, P. 310-318. DOI: 10.1016/j.actaastro.2021.03.024 [Scopus] (cited: 2)
9. Manifestation of the "striped heating" effect in numerical simulation of induction heating of ferromagnetic bodies near the Curie point. Journal of Physics: Conference Series. 8 February 2021, Vol. 1753, DOI: 10.1088/1742-6596/1753/1/012039 [Scopus]
10. Automatic customisation of temperature sensor based on piecewise-line interpolation. Proceedings of the 2019 IEEE Conference of Russian Young Researchers in Electrical and Electronic Engineering, ElConRus 2019. 28 February 2019, P. 511-513. DOI: 10.1109/EIConRus.2019.8657199 [Scopus] (cited: 7)
11. Development of an Arduino-based CO2 Monitoring Device. Proceedings of the 2019 IEEE Conference of Russian Young Researchers in Electrical and Electronic Engineering, ElConRus 2019. 28 February 2019, P. 595-597. DOI: 10.1109/EIConRus.2019.8656915 [Scopus] (cited: 12)
12. Optical and electrical control in printed circuit board manufacturing. Proceedings of the 2019 IEEE Conference of Russian Young Researchers in Electrical and Electronic Engineering, ElConRus 2019. 28 February 2019, P. 536-538. DOI: 10.1109/EIConRus.2019.8656918 [Scopus] (cited: 18)
13. Development of the laboratory panel and the laboratory research on the subject “optical electronics”. Proceedings of the 2019 IEEE Conference of Russian Young Researchers in Electrical and Electronic Engineering, ElConRus 2019. 28 February 2019, P. 673-676. DOI: 10.1109/EIConRus.2019.8656752 [Scopus] (cited: 1)
Article Menu
Production of flat parts from foam aluminum in alternating magnetic field

Similar articles

Prospects of hydrocarbon deposits exploration using the method of induced polarization during geomagnetic-variation profiling
2017 K. M. Ermokhin
Topicality and possibilities for complete processing of red mud of aluminous production
2017 V. L. Trushko, V. A. Utkov, V. Yu. Bazhin
Increase of electric power quality in autonomous electric power systems
2017 I. A. Pankov, V. Ya. Frolov
Assessment of load of beam-balanced pumping units by electric motor power indicators
2017 D. I. Shishlyannikov, A. A. Rybin
Implementation of new technology is a reliable method of extracting reserves remaining in hydro-carbon deposits
2017 A. A. Molchanov, P. G. Ageev
Mining provinces: memory discourse and local identity
2017 S. A. Rassadina