Submit an Article
Become a reviewer
Vol 242
Pages:
234
Download volume:

“Ural-20R” combines loading drives evaluation in two-stage development of the face

Authors:
Dmitriy I. SHISHLYANNIKOV1
Mikhail G. TRIFANOV2
Gennadiy D. TRIFANOV3
About authors
  • 1 — Ph.D. Associate Professor Perm National Research Polytechnic University
  • 2 — Ph.D. Researcher Perm National Research Polytechnic University
  • 3 — Ph.D., Dr.Sci. Perm National Research Polytechnic University
Date submitted:
2019-07-22
Date accepted:
2020-01-04
Date published:
2020-04-26

Abstract

The technological features of the use of high-performance Ural-20R combines in the conditions of potash mines in Russia are described. It is shown that when the capacity of the worked potash seams is over 4 m, a two-layer ore extraction is used. The formation of cutting process, implemented by the second course of the combine in the treatment chamber, is carried out by an incomplete section of the executive bodies. The standard control system, display and protection of the Ural-20R combine does not allow monitoring and reliable estimation of the magnitude of dynamic components on the drives of the mining machine loads, as well as tracking the feed rate of the combine to the face. The regulation of the operating parameters and the assessment of the degree of loading of the drives of the excavating machine in real time are assigned to the operator. The fundamentals of the experimental research methodology for assessing the loading of drives of Ural-20R combines with the destruction of the potash mass by an incomplete section of the executive bodies are described. The device and the operating procedure of the “Vatur” software-recording complex, which measures, records and records the electrical parameters of the drive motors of a mining machine, is described. The process studies results of forming loads on drive elements of Ural-20R combines when mining a face with an incomplete section of executive bodies are presented. It is proved that the work of combine harvesters on the undercut of the formation with a high feed rate is accompanied by significant dynamic loads on the drives of planetary organs and an overload of the drives of the Berm organs, which leads to an accelerated consumption of the resource and emergency failures of the gearboxes and motors of the extraction machine.

Keywords:
“Ural-20R” combine loading drive unit mode of operation potash and magnesium ore mining
10.31897/pmi.2020.2.234
Go to volume 242

References

  1. Ivanov S.L. Increasing the transmission resource of mining machines based on the assessment of the energy load of their elements / Sankt-Peterburgskii gornyi in-t. St. Petersburg. 1999, p. 92 (in Russian).
  2. Maksimov A.B. Improving the efficiency of the process of destruction of the potash array by planetary-disk executive bodies of production and treatment combines of the Ural-20R type. Problemy razrabotki uglevodorodnykh i rudnykh poleznykh iskopaemykh. 2018. N 1, p. 418-421 (in Russian).
  3. Semenov V.V., Malcher M.A., Petrov V.P., Morozov S.P. Ural tunneling combines for the extraction of potash ore and rock salt. Gornoe oborudovanie i elektromekhanika. 2008. N 8, p. 17-21 (in Russian).
  4. Starkov L.I., Zemskov A.N., Kondrashev P.I. The development of mechanized mining of potash ores. Perm: PGTU, 2007, p. 522 (in Russian).
  5. Stebnev A.V., Gabov V.V., Korolev I.A. The analysis of stability and operating modes of the treatment mechanized complex. Gornoe oborudovanie i elektromekhanika. 2018. N 1, p. 37-40 (in Russian).
  6. Trifanov M.G. Load assessment of drives of Ural-20R tunneling combine for the selection of technically sound operating modes in real operating conditions: Avtoref. Dis. … kand. tekhn. Nauk. Uralskii gosudarstvennyi gornyi universitet. Ekaterinburg, 2019, p. 20 (in Russian).
  7. Koptev V.Yu., Kopteva A.V. Structure of energy consumption and improving open-pit dump truck efficiency. IOP conference series: earth and environmental science. 2017. Vol. 87. Iss. 7. N 022010. DOI: 10.1088/1755-1315/87/2/022010
  8. Kuskova Ya.V., Lipnitsky N.A. Complex approach to the development of potash, potassium-magnesium and salt deposits. E3S WEB of conferences, IIIrd international innovative mining symposium. 2018. Vol. 41. N 01005. DOI: 10.1051/e3sconf/ 20184101005.
  9. Kuvshinkin S.U., Zvonarev I.E., Ivanova P.V. Relationship of dynamic properties of mine excavator hoisting mechanism versus design parameters of operating equipment. Journal of physics: conference series. 2018. Vol. 1118. Iss. 1. N 012054. DOI: 10.1088/1742-6596/1118/1/012054
  10. Lavrenko S.A., Korolev I.A. Analysis of Cambrian clay cutting during Saint Petersburg subway construction. Gornyi Zhurnal. 2018. N 2, p. 53-58. DOI: 10.17580/gzh.2018.02.08
  11. Malarev V.I., Kopteva A.V., Koptev V.Yu. Electric power supply system development for down-hole electric steam generators to produce high-viscosity oil. 2018 international multi-conference on industrial engineering and modern technologies, FarEastCon. 2018. DOI: 10.1109/FarEastCon.2018.8602954
  12. Mikhaylov A.V., Rodionov E.A., Zvonarev I.E. Analysis of conditions for vertical cutting of peat. Mining informational and analytical bulletin. 2019. Vol. 1, p. 48-54. DOI: 10.25018/0236-1493-2019-01-0-48-54
  13. Sankovsky A.A., Aleksenko A.G., Nikiforov A.V. Practical experience analysis: superimposed seams series mining at the Verkhnekamsk potassium-magnesium salts depositap plyingroom-and-pillarmining method. International journal of civil engineering and technology. 2018. Vol. 9. N 6, p. 715-728.
  14. Shishlyannikov D.I., Vasilyeva M.A. Research of the mine shuttle car drive mode at potash mines. Procedia engineering: 2nd international conference on industrial engineering, ICIE 2016. 2016. Vol. 150, p. 39-44. DOI: 10.1016/j.proeng. 2016.06.712
  15. Trufanova I.S., Lavrenko S.A. Elaboration of the mathematical model of the intermediate linear drive belt with pressure rollers. ARPN journal of engineering and applied sciences. 2016. Vol. 11. N 19, p. 11581-11583.
  16. Trufanova I.S., Lavrenko S.A. The efficiency improvement of belt c intermediate drive traction effort. ARPN journal of engineering and applied sciences. 2016. Vol. 11. N 7, p. 4317-4321.
  17. Zvonarev I.E., Ivanov S.L. Evaluation of losses in transmission of machinery for development of mineral deposits in conditions of variable load. International conference on innovations and prospects of development of mining machinery and electrical engineering 2017, IPDME 2017. 2017. Vol. 87. N 2. N 022024. DOI: 10.1088/1755-1315/87/2/022024
  18. Zvonarev I.E., Shishlyannikov D.I., Maksimov A.B. Efficiency increase of process of loading of potash ore while working with heading and winning machine “Ural-20R”. Journal of physics: conference series. 2018. Vol. 1118. Iss. 1. N 012053. DOI: 10.1088/1742-6596/1118/1/012053

Similar articles

Composition and probable ore igneous rocks source of columbite from alluvial deposits of Mayoko district (Republic of the Congo)
2020 Idylle Plachini LOUFOUANDI MATONDO, Mikhail A. IVANOV
Research of lithium sorption by KU-2-8 cation exchanger from model solutions simulating geothermal fluids in the dynamic mode
2020 Tatiana P. BELOVA, Tatiana I. RATCHINA
Development of spacer fluids and cement slurries compositions for lining of wells at high temperatures
2020 Seyyed Shahab TABATABAEE MORADI, Nikolay I. NIKOLAEV, Tatiana N. NIKOLAEVA
Assessment of internal pressure effect, causing additional bending of the pipeline
2020 Ramil N. BAKTIZIN, Rail M. ZARIPOV, Gennadii E. KOROBKOV, Radik B. MASALIMOV
Promising model range career excavators operating time assessment in real operating conditions
2020 Sergey L. IVANOV, Polina V. IVANOVA, Sergey Yu. KUVSHINKIN
Studies of enrichment of sulfide and oxidized ores of gold deposits of the Aldan shield
2020 Pavel K. FEDOTOV, Arkadiy E. SENCHENKO, Konstantin V. FEDOTOV, Aleksander E. BURDONOV