2411-3336 2541-9404 Записки Горного института Journal of Mining Institute Санкт-Петербургский горный университет императрицы Екатерины ΙΙ Empress Catherine II Saint Petersburg Mining University HIGAOE pmi-16191 https://pmi.spmi.ru/pmi/article/view/16191 Энергетика Energy industry Energy efficiency of the linear rack drive for sucker rod pumping units Энергоэффективность линейного реечного привода штанговых глубинных насосов Ganzulenko Oksana Yu. Ганзуленко О. Ю. Ganzulenko Oksana Yu. ganzulenko_oyu@pers.spmi.ru 0000-0001-7415-2996 Санкт-Петербургский горный университет (Санкт-Петербруг, Россия) Saint Petersburg Mining University (Saint Petersburg, Russia) Petkova Ani P. Петкова А. П. Petkova Ani P. Petkova_AP@pers.spmi.ru 0000-0001-6728-4579 Санкт-Петербургский горный университет (Санкт-Петербург, Россия) Saint Petersburg Mining University (Saint Petersburg, Russia) 19 07 2023 2023 261 325 338 16 03 2023 20 06 2023 19 07 2023 © 2023 О. Ю. Ганзуленко, А. П. Петкова © 2023 Oksana Yu. Ganzulenko, Ani P. Petkova 2023 О. Ю. Ганзуленко, А. П. Петкова Oksana Yu. Ganzulenko, Ani P. Petkova Эта статья доступна по лицензии Creative Commons Attribution 4.0 International (CC BY 4.0) This article is licensed under a Creative Commons Attribution 4.0 International License (CC BY 4.0) https://pmi.spmi.ru/pmi/article/view/16191

В настоящее время для повышения объемов нефтедобычи и снижения экономических издержек при разработке низкодебитных месторождений актуальна разработка кустовым способом с использованием компактных мобильных приводов штанговых глубинных насосов (ШГН). Целью работы является анализ путей повышения энергоэффективности ШГН за счет снижения потерь механической и электрической энергии, выбор наиболее энергоэффективного компактного привода для разработки низкодебитных месторождений кустовым способом, кинематические и прочностные расчеты привода выбранного типоразмера, разработка адаптивной системы управления группой приводов при кустовой разработке скважин. По результатам выполненных расчетов наибольшим КПД механизма привода обладает линейный реечный привод. Приведены кинематические и прочностные расчеты линейного реечного привода с длиной хода 1120 мм и нагрузкой до 8 т. Показано, что применение систем прямого управления моментом и накопления кинетической энергии элементов привода ШГН и колонны штоков является эффективным средством снижения энергозатрат при добыче нефти из низкодебитных месторождений. Применение разработанной системы запаса и перераспределения потенциальной энергии штоков между ШГН, осуществляющими подъем нефти, позволило устранить колебания потребляемой мощности, снизить ее пиковое значение в три раза, пиковое значение потребляемого из сети тока в два раза, уменьшить потери во входном преобразователе и кабелях в три раза.

At present, in order to increase oil production and reduce economic costs in the development of marginal fields, the development of a cluster method using compact mobile drives of sucker rod pumping units (SRPU) is relevant. The aim of the work is to analyze the ways to improve the energy efficiency of the SRPU by reducing the loss of mechanical and electrical energy, to select the most energy-efficient compact drive for the development of marginal fields in the cluster method, to carry out the kinematic and strength calculations of the drive of the selected size, to develop an adaptive control system for a group of drives in the cluster development of drillings. According to the results of the performed calculations, the linear rack-and-gear drive has the highest efficiency of the drive mechanism. The kinematic and strength calculations of a linear rack-and-gear drive with a stroke length of 1120 mm and a load of up to 8 tons are presented. It was shown that the usage of a direct torque control system and a kinetic energy storage system for the SRPU drive elements and a rod string is an effective means of reducing energy costs in oil production from marginal fields. The use of the developed system for storing and redistributing the potential energy of the rods between the SRPUs that lift oil made it possible to eliminate fluctuations in the power consumption, reduce the power peak value by three times, the peak value of the current consumed from the electric network by two times, and reduce losses in the input converter and cables by three times.

 Ключевые слова Энергоэффективность низкодебитные месторождения балансирный станок-качалка цепной вертикальный привод гидравлический привод линейный реечный привод КПД Keywords energy efficiency marginal fields balanced pumping unit chain vertical drive hydraulic drive linear rackand-gear drive performance coefficient Кorolev N., Kozyaruk A., Morenov V. Efficiency Increase of Energy Systems in Oil and Gas Industry by Evaluation of Electric Drive Lifecycle // Energies. 2021. Vol. 14. Iss. 19. № 6074. DOI: 10.3390/en14196074 Кorolev N., Kozyaruk A., Morenov V. Efficiency Increase of Energy Systems in Oil and Gas Industry by Evaluation of Electric Drive Lifecycle. Energies. 2021. Vol. 14. Iss. 19. N 6074. DOI: 10.3390/en14196074 Zakaev D., Nikolaichuk L., Filatova I. Problems of Oil Refining Industry Development in Russia // International Journal of Engineering Research and Technology. 2020. Vol. 13. № 2. P. 267-270. DOI: 10.37624/IJERT/13.2.2020.267-270 Zakaev D., Nikolaichuk L., Filatova I. Problems of Oil Refining Industry Development in Russia. International Journal of Engineering Research and Technology. 2020. Vol. 13. N 2, p. 267-270. DOI: 10.37624/IJERT/13.2.2020.267-270 Samylovskaya E., Makhovikov A., Lutonin A. et al. Digital Technologies in Arctic Oil and Gas Resources Extraction: Global Trends and Russian Experience // Resources. 2022. Vol. 11. Iss. 3. № 29. DOI: 10.3390/resources11030029 Samylovskaya E., Makhovikov A., Lutonin A. et al. Digital Technologies in Arctic Oil and Gas Resources Extraction: Global Trends and Russian Experience. Resources. 2022. Vol. 11. Iss. 3. N 29. DOI: 10.3390/resources11030029 Tananykhin D., Palyanitsina A., Rahman A. Analysis of Production Logging and Well Testing Data to Improve the Development System for Reservoirs with Complex Geological Structure // Procedia Environmental Science, Engineering and Management. 2020. Vol. 7. № 4. P. 629-648. Tananykhin D., Palyanitsina A., Rahman A. Analysis of Production Logging and Well Testing Data to Improve the Development System for Reservoirs with Complex Geological Structure. Procedia Environmental Science, Engineering and Management. 2020. Vol. 7. N 4, p. 629-648. Korolev M., Rogachev M., Tananykhin D. Regulation of filtration characteristics of highly watered terrigenous formations using complex chemical compositions based on surfactants // Journal of Applied Engineering Science. 2020. Vol. 18. Iss. 1. P. 147-156. DOI: 10.5937/jaes18-24542 Korolev M., Rogachev M., Tananykhin D. Regulation of filtration characteristics of highly watered terrigenous formations using complex chemical compositions based on surfactants. Journal of Applied Engineering Science. 2020. Vol. 18. Iss. 1, p. 147-156. DOI: 10.5937/jaes18-24542 Mardashov D., Duryagin V., Islamov S. Technology for Improving the Efficiency of Fractured Reservoir Development Using Gel-Forming Compositions // Energies. 2021. Vol. 14. Iss. 24. № 8254. DOI: 10.3390/en14248254 Mardashov D., Duryagin V., Islamov S. Technology for Improving the Efficiency of Fractured Reservoir Development Using Gel-Forming Compositions. Energies. 2021. Vol. 14. Iss. 24. N 8254. DOI: 10.3390/en14248254 Prischepa O., Nefedov Y., Nikiforova V., Xu Ruiming. Raw material base of Russia’s unconventional oil and gas reserves (hydrocarbons shale strata) // Frontiers in Earth Science. 2022. Vol. 10. № 958315. DOI: 10.3389/feart.2022.958315 Prischepa O., Nefedov Y., Nikiforova V., Xu Ruiming. Raw material base of Russia’s unconventional oil and gas reserves (hydrocarbons shale strata). Frontiers in Earth Science. 2022. Vol. 10. N 958315. DOI: 10.3389/feart.2022.958315 Jie Yu, Hongping Quan, Shihao Chang, Zhiyu Huang. Research on a fluorine-containing asphaltene dispersant and its application in improving the fluidity of heavy oil // Journal of Molecular Liquids. 2023. Vol. 375. № 121318. DOI: 10.1016/j.molliq.2023.121318 Jie Yu, Hongping Quan, Shihao Chang, Zhiyu Huang. Research on a fluorine-containing asphaltene dispersant and its application in improving the fluidity of heavy oil. Journal of Molecular Liquids. 2023. Vol. 375. N 121318. DOI: 10.1016/j.molliq.2023.121318 Lei He, Yong Dai, Jingjie Hou et al. MXene based immobilized microorganism for chemical oxygen demand reduction of oilfield wastewater and heavy oil viscosity reduction to enhance recovery // Journal of Environmental Chemical Engineering. 2023. Vol. 11. Iss. 2. № 109376. DOI: 10.1016/j.jece.2023.109376 Lei He, Yong Dai, Jingjie Hou et al. MXene based immobilized microorganism for chemical oxygen demand reduction of oilfield wastewater and heavy oil viscosity reduction to enhance recovery. Journal of Environmental Chemical Engineering. 2023. Vol. 11. Iss. 2. N 109376. DOI: 10.1016/j.jece.2023.109376 Anqi He, Junjian Li, Mengchen Jiang et al. Study of cyclic waterflooding for improving oil recovery in Lukeqin heavy oil reservoir // Geoenergy Science and Engineering. 2023. Vol. 223. № 211467. DOI: 10.1016/j.geoen.2023.211467 Anqi He, Junjian Li, Mengchen Jiang et al. Study of cyclic waterflooding for improving oil recovery in Lukeqin heavy oil reservoir. Geoenergy Science and Engineering. 2023. Vol. 223. N 211467. DOI: 10.1016/j.geoen.2023.211467 Wan-Li Kang, Bo-Bo Zhou., Issakhov M., Gabdullin M. Advances in enhanced oil recovery technologies for low permeability reservoirs // Petroleum Science. 2022. Vol. 19. Iss. 4. P. 1622-1640. DOI: 10.1016/j.petsci.2022.06.010 Wan-Li Kang, Bo-Bo Zhou., Issakhov M., Gabdullin M. Advances in enhanced oil recovery technologies for low permeability reservoirs. Petroleum Science. 2022. Vol. 19. Iss. 4, p. 1622-1640. DOI: 10.1016/j.petsci.2022.06.010 Chunxue Cui, Zhijun Zhou, Ziang He. Enhance oil recovery in low permeability reservoirs: Optimization and evaluation of ultra-high molecular weight HPAM/phenolic weak gel system // Journal of Petroleum Science and Engineering. 2020. Vol. 195. № 107908. DOI: 10.1016/j.petrol.2020.107908 Chunxue Cui, Zhijun Zhou, Ziang He. Enhance oil recovery in low permeability reservoirs: Optimization and evaluation of ultra-high molecular weight HPAM/phenolic weak gel system. Journal of Petroleum Science and Engineering. 2020. Vol. 195. N 107908. DOI: 10.1016/j.petrol.2020.107908 Pothula G.K., Vij R.K., Bera A. An overview of chemical enhanced oil recovery and its status in India // Petroleum Science. 2023. DOI: 10.1016/j.petsci.2023.01.001 Pothula G.K., Vij R.K., Bera A. An overview of chemical enhanced oil recovery and its status in India. Petroleum Science. 2023. DOI: 10.1016/j.petsci.2023.01.001 Bera A., Vij R. K., Shah S. Impact of newly implemented enhanced oil and gas recovery screening policy on current oil production and future energy supply in India // Journal of Petroleum Science and Engineering. 2021. Vol. 207. № 109196. DOI: 10.1016/j.petrol.2021.109196 Bera A., Vij R. K., Shah S. Impact of newly implemented enhanced oil and gas recovery screening policy on current oil production and future energy supply in India. Journal of Petroleum Science and Engineering. 2021. Vol. 207. N 109196. DOI: 10.1016/j.petrol.2021.109196 Zhijuan Zhao, Yan Li, Yougang Tang, Xinjie Ji. Conceptual design and numerical analysis of a novel platform for marginal oilfields development // Ocean Engineering. 2019. Vol. 187. № 106145. DOI: 10.1016/j.oceaneng.2019.106145 Zhijuan Zhao, Yan Li, Yougang Tang, Xinjie Ji. Conceptual design and numerical analysis of a novel platform for marginal oilfields development. Ocean Engineering. 2019. Vol. 187. N 106145. DOI: 10.1016/j.oceaneng.2019.106145 Dmitrieva D., Romasheva N. Sustainable Development of Oil and Gas Potential of the Arctic and Its Shelf Zone: The Role of Innovations // Journal of Marine Science and Engineering. 2020. Vol. 8. Iss. 12. № 1003. DOI: 10.3390/jmse8121003 Dmitrieva D., Romasheva N. Sustainable Development of Oil and Gas Potential of the Arctic and Its Shelf Zone: The Role of Innovations. Journal of Marine Science and Engineering. 2020. Vol. 8. Iss. 12. N 1003. DOI: 10.3390/jmse8121003 Peng Fei, Luo Dongkun, Yin Chengfang et al. Tight Oil Accumulation Characteristics and Resource Potential Evaluation of the Xiagou Formation in Qingxi Depression, Jiuquan Basin // Energy Procedia. 2019. Vol. 158. P. 5940-5945. DOI: 10.1016/j.egypro.2019.01.528 Peng Fei, Luo Dongkun, Yin Chengfang et al. Tight Oil Accumulation Characteristics and Resource Potential Evaluation of the Xiagou Formation in Qingxi Depression, Jiuquan Basin. Energy Procedia. 2019. Vol. 158, p. 5940-5945. DOI: 10.1016/j.egypro.2019.01.528 Jingwei Cui, Rukai Zhu, Sen Li et al. Development patterns of source rocks in the depression lake basin and its influence on oil accumulation: Case study of the Chang 7 member of the Triassic Yanchang Formation, Ordos Basin, China // Journal of Natural Gas Geoscience. 2019. Vol. 4. Iss. 4. P. 191-204. DOI: 10.1016/j.jnggs.2019.08.002 Jingwei Cui, Rukai Zhu, Sen Li et al. Development patterns of source rocks in the depression lake basin and its influence on oil accumulation: Case study of the Chang 7 member of the Triassic Yanchang Formation, Ordos Basin, China. Journal of Natural Gas Geoscience. 2019. Vol. 4. Iss. 4, p. 191-204. DOI: 10.1016/j.jnggs.2019.08.002 Leusheva E., Brovkina N., Morenov V. Investigation of Non-Linear Rheological Characteristics of Barite-Free Drilling Fluids // Fluids. 2021. Vol. 6. Iss. 9. № 327. DOI: 10.3390/fluids6090327 Leusheva E., Brovkina N., Morenov V. Investigation of Non-Linear Rheological Characteristics of Barite-Free Drilling Fluids. Fluids. 2021. Vol. 6. Iss. 9. N 327. DOI: 10.3390/fluids6090327 Мухаметшин В.Ш., Андреев В.Е., Ахметов Р.Т. Повышение эффективности использования ресурсной базы месторождений с трудноизвлекаемыми запасами нефти // Нефтегазовое дело. 2015. Т. 13. № 4. С. 122-125. Mukhametshin V.Sh., Andreev A.V., Akhmetov R.T. Increase of resourse base usage efficiency in hard removable oil fields. Petroleum Engineering. 2015. Vol. 13. N 4, p. 122-125 (in Russian). Wen-Jun Huang, De-Li Gao. Analysis of drilling difficulty of extended-reach wells based on drilling limit theory // Petroleum Science. 2022. Vol. 19. Iss. 3. P. 1099-1109. DOI: 10.1016/j.petsci.2021.12.030 Wen-Jun Huang, De-Li Gao. Analysis of drilling difficulty of extended-reach wells based on drilling limit theory. Petroleum Science. 2022. Vol. 19. Iss. 3, p. 1099-1109. DOI: 10.1016/j.petsci.2021.12.030 Abramov A. Agile methodology of well pad development // Journal of Petroleum Exploration and Production Technology. 2020. Vol. 10. Iss. 8. P. 3483-3496. DOI: 10.1007/s13202-020-00993-3 Abramov A. Agile methodology of well pad development. Journal of Petroleum Exploration and Production Technology. 2020. Vol. 10. Iss. 8, p. 3483-3496. DOI: 10.1007/s13202-020-00993-3 Abramov A. Optimization of well pad design and drilling – well clustering // Petroleum Exploration and Development. 2019. Vol. 46. Iss. 3. P. 614-620. DOI: 10.1016/S1876-3804(19)60041-8 Abramov A. Optimization of well pad design and drilling – well clustering. Petroleum Exploration and Development. 2019. Vol. 46. Iss. 3, p. 614-620. DOI: 10.1016/S1876-3804(19)60041-8 Уразаков К.Р., Молчанова В.А., Тугунов П.М. Метод расчета динамических нагрузок и энергопотребления штанговой установки с системой автоматического уравновешивания // Записки Горного института. 2020. Т. 246. C. 640-649. DOI: 10.31897/PMI.2020.6.6 Urazakov K.R., Molchanova V.А., Tugunov P.М. Method for calculating dynamic loads and energy consumption of a sucker rod installation with an automatic balancing system. Journal of Mining Institute. 2020. Vol. 246, p. 640-649. DOI: 10.31897/PMI.2020.6.6 Патент № 2150607 РФ. Привод скважинного штангового насоса / В.М.Валовский, Р.М.Ахунов, М.И.Манько, Н.В.Федосеенко. Опубл. 10.06.2000. Бюл. № 16. Valovskij V.M., Akhunov R.M., Manko M.I., Fedoseenko N.V. Patent N 2150607 RF. Oil-well sucker-rod pump drive. Publ. 10.06.2000. Bul. N 16. Патент № 2482332 РФ. Безбалансирный станок-качалка / А.В.Дмитриев, В.Г.Фадеев, А.Ф.Садыков, Р.А.Ермаков, Р.Р. Кашапов, Н.В. Новиков. Опубл. 20.05.2013. Бюл. № 14. Dmitriev D.V., Fadeev V.G., Sadykov A.F., Ermakov R.A., Kashapov R.R., Novikov N.V. Patent N 2482332 RF. Beamless pumping unit. Рubl. 20.05.2013. Bul. N 14. Patent № 8152492 U.S. Linear Rod Pump Apparatus and Method / T.L.Beck, R.G.Anderson, R.G.Peterson, M.A.MacDonald. Publ. 10.04.2012. Beck T.L., Anderson R.G., Peterson R.G., MacDonald M.A. Patent N 8152492 U.S. Linear Rod Pump Apparatus and Method. Publ. 10.04.2012. Patent № 20200224651 U.S. Linear rack drive for submersible rod pump for oil production / A.Kurkov. Publ. 16.07.2020. A.Kurkov. Patent N 20200224651 U.S. Linear rack drive for submersible rod pump for oil production. Publ. 16.07.2020. Sivenkov A.V., Chirkova O.S., Konchus D., Mikhailov A.V. Development of Flux for Protection of the Surface of Liquid-Metallic Low-Melting-Point Fusible Melt // Key Engineering Materials. 2020. Vol. 854. P. 126-132. DOI: 10.4028/www.scientific.net/KEM.854.126 Sivenkov A.V., Chirkova O.S., Konchus D., Mikhailov A.V. Development of Flux for Protection of the Surface of Liquid-Metallic Low-Melting-Point Fusible Melt. Key Engineering Materials. 2020. Vol. 854, p. 126-132. DOI: 10.4028/www.scientific.net/KEM.854.126 Заявка на изобретение № 94039340 РФ. Станок-качалка / Х.Н. Мухаметшин. Опубл. 20.08.1996. Mukhametshin H.N. Application for an invention № 94039340 RF. Beam-balanced pumping unit. Publ. 20.08.1996. Патент № 167305 РФ. Линейный привод штангового глубинного насоса / П.П.Петков, А.П.Петкова, В.Е.Брунман, А.Н.Волков, О.В.Кочнева, К.В.Балабанов. Опубл. 27.12.2016. Бюл. № 36. Petkov P.P., Petkova A.P., Brunman V.E., Volkov A.N., Kochneva O.V., Balabanov K.V. Patent N 167305 RF. Linear drive of the sucker rod pumping unit. Publ. 27.12.2016. Bul. N 36. Мехдиев К.К. Оценка эффективности эксплуатации штанговых глубинных насосов на морских месторождениях в условиях интенсивного песко-водопроявления // Socar Proceedings. 2019. № 4. С. 53-60. DOI: 10.5510/OGP20190400411 Mehdiyev K.K. Evaluation of the Efficiency of Operation of Barbed Depth Pumps on Marine Deposits in the Conditions of Intensive Sand and Water Management. Socar Proceedings. 2019. N 4, p. 53-60. DOI: 10.5510/OGP20190400411 Артыкаева Э.М. Энергоресурсосберегающее электрооборудование нефтедобыващих установок с плунжерным погружным насосом: Автореф. дис. … канд. техн. наук. Чебоксары: Чувашский государственный университет им. И.Н.Ульянова, 2012. 21 с. Artykaeva E.M. Energy-saving electrical equipment of oil-producing installations with a plunger submersible pump: Avtoref. dis. kand. tekhn. nauk. Cheboksary: Chuvashskii gosudarstvennyi universitet im. I.N.Ulyanova, 2012, p. 21 (in Russian). Ивановский В.Н. Энергетика добычи нефти: основные направления оптимизации энергопотребления // Инженерная практика. 2011. № 6. С. 18-26. Ivanovskii V.N. Energy of oil production: main directions of energy consumption optimization. Inzhenernaya praktika. 2011. N 6, p. 18-26. Лысенко В.Д., Грайфер В.И. Разработка малопродуктивных нефтяных месторождений. М.: Недра-Бизнесцентр, 2001. 562 с. Lysenko V.D., Graifer V.I. Development of marginal oil fields. Мoscow: Nedra-Biznestsentr, 2001, p. 562 (in Russian). Brunman V.E., Vataev A.S., Volkov A.N. et al. Optimizing Pump-Drive Operation to Improve the Energy-Efficiency of Oil Extraction // Russian Engineering Research. 2017. Vol. 37. № 6. P. 479-484. DOI: 10.3103/S1068798X17060089 Brunman V.E., Vataev A.S., Volkov A.N. et al. Optimizing Pump-Drive Operation to Improve the Energy-Efficiency of Oil Extraction. Russian Engineering Research. 2017. Vol. 37. N 6, p. 479-484. DOI: 10.3103/S1068798X17060089