2411-3336 2541-9404 Записки Горного института Journal of Mining Institute Санкт-Петербургский горный университет императрицы Екатерины ΙΙ Empress Catherine II Saint Petersburg Mining University 10.31897/PMI.2021.3.11 pmi-13340 https://pmi.spmi.ru/pmi/article/view/13340 Электромеханика и машиностроение Electromechanics and mechanical engineering Increasing the efficiency of technological preparation for the production of the manufacture components equipment for the mineral resource complex Повышение эффективности технологической подготовки производства комплектующих для изготовления оборудования минерально-сырьевого комплекса Khrustaleva Irina N. Хрусталева И. Н. Khrustaleva Irina N. irina.khrustaleva@mail.ru 0000-0001-6425-9749 Санкт-Петербургский политехнический университет Петра Великого (Санкт-Петербург, Россия) Peter the Great Saint Petersburg Polytechnic University (Saint Petersburg, Russia) Lyubomudrov Sergei A. Любомудров С. А. Lyubomudrov Sergei A. Lyubomudrow@yandex.ru 0000-0002-1385-0464 Санкт-Петербургский политехнический университет Петра Великого (Санкт-Петербург, Россия) Peter the Great Saint Petersburg Polytechnic University (Saint Petersburg, Russia) Larionova Tatyana A. Ларионова Т. А. Larionova Tatyana A. tsimkoshka@mail.ru 0000-0001-7725-2837 Санкт-Петербургский политехнический университет Петра Великого (Санкт-Петербург, Россия) Peter the Great Saint Petersburg Polytechnic University (Saint Petersburg, Russia) Brovkina Yana Y. Бровкина Я. Ю. Brovkina Yana Y. zoom87@list.ru 0000-0001-5895-5422 Санкт-Петербургский политехнический университет Петра Великого (Санкт-Петербург, Россия) Peter the Great St. Petersburg Polytechnic University (Saint Petersburg, Russia) 20 09 2021 2021 249 417 426 13 05 2020 21 05 2021 20 09 2021 © Irina N. Khrustaleva, Sergei A. Lyubomudrov, Tatyana A. Larionova, Yana Y. Brovkina 2021 И. Н. Хрусталева, С. А. Любомудров, Т. А. Ларионова, Я. Ю. Бровкина Irina N. Khrustaleva, Sergei A. Lyubomudrov, Tatyana A. Larionova, Yana Y. Brovkina CC BY 4.0 https://pmi.spmi.ru/pmi/article/view/13340

Увеличение объемов выпуска комплектующих для производства оборудования, предназначенного для добычи нефти и газа, является ключевым фактором для анализа существующих технологических процессов и поиска новых технологических решений для повышения эффективности производственного процесса и качества комплектующих. В статье представлена имитационная модель, предназначенная для определения рациональных технологических параметров обработки для производства детали «Корпус центратора». Основой оптимизации рабочего цикла поточной линии является синхронизация, основанная на принципе пропорциональности, которая предполагает уравнивание продолжительности всех технологических операций с ритмом поточной линии. Синхронизация технологических операций на поточной линии производится за счет выбора рациональных параметров резания для каждого технологического перехода (скорости резания, подачи, количества рабочих переходов). Деталь «Корпус центратора» изготавливается из титанового сплава ВТ16, обладающего высокой прочностью, коррозийной стойкостью и пластичностью. Для рассматриваемой детали были определены допустимые значения параметров резания на основе расчета суммарной погрешности обработки, а также периодичность замены изношенного режущего инструмента. Описанная в статье имитационная модель позволила повысить эффективность производственного процесса за счет синхронизации технологических операций и поиска рациональных технологических параметров, а также повысить качество изготовления детали «Корпус центратора» за счет анализа погрешности обработки при различных параметрах технологического процесса.

An increase of components production for the equipment intended for oil and gas production is a key factor for analyzing existing technological processes and searching for new technological solutions to improve the efficiency of the production process and the quality of components. The article presents a simulation model designed to determine the rational technological processing parameters for the production of the “Centralizer shell” part. The basis for optimizing the working cycle of a production line is synchronization based on the principle of proportionality, which involves equalizing the duration of all technological operations with the rhythm of the production line. Synchronization of technological operations on the production line is carried out by choosing rational cutting parameters for each technological transition (cutting speed, feedrate, number of working passes). The “Centralizer shell” part is made of titanium alloy VT16, which has high strength, corrosion resistance and ductility. For the part under consideration, the permissible values ​​of the cutting parameters were determined based on the calculation of the total processing error, as well as the frequency of replacement of the worn cutting tool. The simulation model described in the article made it possible to increase the efficiency of the production process due to the synchronization of technological operations and the search for rational technological parameters, as well as to improve the manufacturing quality of the “Centralizer shell” part by analyzing the processing error at various parameters of the technological process.

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