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Sergei L. Ivanov
, Ph.D., Dr.Sci., Professor
Saint Petersburg Mining University
Personal or department link
, Ph.D., Dr.Sci., Professor
Personal or department link
Saint Petersburg Mining University
Saint Petersburg
Russia
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Articles

Electromechanics and mechanical engineering
  • Date submitted
    2021-03-04
  • Date accepted
    2021-04-05
  • Date published
    2021-05-25

Justification and selection of design parameters of the eccentric gear mechanism of the piston lubrication and filling unit for the mining machines maintenance

Piston pumps are widely used in the lubrication systems of mining machines. When carrying out technical maintenance (MOT), including lubrication and filling works, at the site of operation of mining machines due to the remoteness from repair shops and warehouses of fuels and lubricants (FAL), mobile repair shops ( MRS), maintenance units (MU) and mechanized filling units (MFU) are used. The specificity of carrying out maintenance is to create conditions for the supply of oils, working fluids and lubricants to the corresponding systems of mining machines for their refueling. Existing piston pumps and pumping units, as a rule, are single-flow, and the piston is driven by a crank mechanism driven from the engine through a worm gear. The emergence of unique, hydraulic, low-mobility mining machines in open pit mining required a significant increase in the power of the MU and MFU oil pumping units, primarily for greases. However, the traditional design of the drive design of a crank-type piston pump unit at a power of over 80 kW does not allow achieving the specified operating time, it is accompanied by intensive wear of the drive elements and increased dynamics during operation. In addition, it is necessary to apply various designs of pumping units for the supply of liquid and grease lubricants. Thus, it is necessary to develop new circuit solutions for pumping units of the crank type, to improve mobile refueling facilities with a modernized design of the pump unit drive of the mobile lubrication and filling station MRS.

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Sergei L. Ivanov, Kristina A. Safronchuk, Yuri Olt (2021) Justification and selection of design parameters of the eccentric gear mechanism of the piston lubrication and filling unit for the mining machines maintenance. Journal of Mining Institute. Vol 248. p. 290-299. DOI: 10.31897/PMI.2021.2.13
Electromechanics and mechanical engineering
  • Date submitted
    2019-07-09
  • Date accepted
    2019-09-07
  • Date published
    2020-04-26

Promising model range career excavators operating time assessment in real operating conditions

The development prospects of the mining industry are closely related to the state and development of modern mining machinery and equipment that meet the technical and quality requirements of mining enterprises. Enterprises are focused on a quantitative assessment – the volume of mineral extraction, depending on the functioning efficiency of a promising series of mining machines, which include modern mining excavators. Downtime and unplanned shutdowns of mining excavators directly depend on the operating conditions of the mining machine, which has negative influence on the machine as a whole and its technical condition, which entails a decrease in the efficiency of using expensive mining equipment and economic losses of the mining enterprise. The rationale for external factors that affect the operating time and technical condition of mining excavators is given. For a more detailed assessment of the influence of external influences on the efficiency of operation of mining machines, the influencing factors are divided into two groups: ergatic, directly related to human participation, and factors of a natural-technogenic nature, where human participation is minimized. It was revealed that factors of a natural-technogenic nature have the greatest influence. An algorithm is proposed for a comprehensive assessment of the technical condition and forecasting of operating time both in nominal and in real operating conditions, taking into account factors of a natural and technogenic nature. It is proposed, based on the developed program for planning and evaluating the life of a mining excavator, to adjust the schedules for maintenance and repair (MOT and R) in order to minimize the number of unplanned downtime of a mining excavator and maintain it in good condition.

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Sergey L. IVANOV, Polina V. IVANOVA, Sergey Yu. KUVSHINKIN (2020) Promising model range career excavators operating time assessment in real operating conditions. Journal of Mining Institute. Vol 242. p. 228. DOI: 10.31897/pmi.2020.2.228
Manufacturing machinery and equipment
  • Date submitted
    2016-10-17
  • Date published
    2014-03-01

Residual life assessment gears coarse-grained open transfer of mining machines based on the local changes of their surface hardness

The effect of local changes in the surface hardness of the end surfaces of teeth of coarse-grained gear transmissions mining machines. Represented by patterns of change of the surface hardness is not the type of reference to the loading. The estimation of the value of destruction of samples. Proposed to assess the remaining amount of coarse-grained gears with consideration of changes in the local surface hardness developed technique.

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I. E. Zvonarev, S. L. Ivanov, A. S. Fokin, D. A. Shibanov (2014) Residual life assessment gears coarse-grained open transfer of mining machines based on the local changes of their surface hardness. Journal of Mining Institute. Vol 209. p. 31.
Manufacturing machinery and equipment
  • Date submitted
    2016-10-17
  • Date published
    2014-03-01

Improving the strategy of electric rope shovels technical service by entering into the technical service system elements of Total Productivity Maintenance

To date, there is need to review the existing rigid system of preventive maintenance and the transition to a more progressive system, which provides maintenance and repairs on its actual state, in which the need for repair work is based on a preliminary examination and the results of the diagnosis and monitoring of major nodes excavator. Pays special attention to the concept of TPM (Total Productivity Maintenance) for the maintenance of mining excavators.

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D. A. Shibanov, S. L. Ivanov, A. S. Fokin, I. E. Zvonarev (2014) Improving the strategy of electric rope shovels technical service by entering into the technical service system elements of Total Productivity Maintenance. Journal of Mining Institute. Vol 209. p. 109.
Geology and metallogeny
  • Date submitted
    2016-11-10
  • Date published
    2013-01-01

Peat resources of the North-West federal district of the Russia and prospect of their development

This paper provides an overview of the current analysis of peat resources distribution of Northwest Federal district. The analysis of peat industry is resulted. The power effective technology of career extraction of peat raw materials and manufacture of agglomerated peat fuel for needs of the distributed power is  offered.

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A. V. Mikhailov, S. L. Ivanov, A. V. Bol'shunov, E. A. Kremcheev (2013) Peat resources of the North-West federal district of the Russia and prospect of their development. Journal of Mining Institute. Vol 200. p. 226.
Electromechanics and mechanical engineering
  • Date submitted
    2016-11-13
  • Date published
    2016-05-01

Changes in operating time of modern domestic EKG exсavators in dependence of their functioning conditions

Domestically produced opencast excavators are shown to be serious competition for foreign hydraulic machinery. It is suggested to estimate the potential of an opencast excavator via its basic operation effectiveness factor equal to the ratio of the scoop payload to the nominal cost of excavator operations under its normal operational conditions. Comparing the theoretical values of standard operations of hydraulic excavators of the third type-and-size group during coal mining with domestically produced EKG-18R on their operation effectiveness factor shows that the excavator exceeds foreign hydraulic models from that group 2.7-3.3 times. Theoretical foundation is provided for a complex of factors that affect the operating time of single scoop open- cast excavators, a structure is offered for the model of comprehensive assessment of operating time for opencast excavators. Complex indicators are substantiated and proposed for supporting operational effectiveness of such excavators. Assessment is offered of operational effectiveness of EKG-18R excavators following the criterion of energy consumption per excavation of a unit of rock mass. Generalization analysis is given of a set of factors that affect the value of operating time for EKG-18R excavators. Proposals are put forward on upgrading the regulations for technical maintenance and repairs of EKG-18R excavators. The task of assessing the technical state of machinery calls for using integral criteria that would enable one to identify the current technical state and the residual resource of machine aggregates, their failure potentially resulting in emergency situations accompanied by considerable property damage. It is feasible to use an integrated indicator of the degree of degradation of s machinery item for such an integrated indicator, retrieved in the course of assessing the current technical state of that item during diagnostic procedures. In its turn, such and integral indicator of the state of an item is defined by the averaged value of diagnostic indicators reduced to their basic values with the account of  their individual weight factors.

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S. L. Ivanov (2016) Changes in operating time of modern domestic EKG exсavators in dependence of their functioning conditions. Journal of Mining Institute. Vol 221. p. 692. DOI: 10.18454/pmi.2016.5.692
Mining electromechanics and mining equipment
  • Date submitted
    2016-11-24
  • Date published
    2012-01-01

Probabilistic approach to the assessment of energy transmissions of mining machines

In article the review of methods of a theoretical estimation  of  a resource of elements  of  cars is presented. Perspectivity of the thermodynamic approach is shown at the analysis of an expenditure of a resource by system elements. Presented a probabilistic approach in determining the energy source.

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I. E. Zvonarev, A. S. Fokin, S. L. Ivanov (2012) Probabilistic approach to the assessment of energy transmissions of mining machines. Journal of Mining Institute. Vol 195. p. 249.
Mining machine, electrical engineering and electromechanics
  • Date submitted
    2016-12-07
  • Date published
    2011-01-01

Stand for evaluating the efficiency of transport of peat

To reduce the use of manual labor in mining peat from deposits with the decrease of anthropogenic impacts on the environment has been developed the device with rational parameters allowing to produce therapeutic peat. In order to improve the performance proposed to use the screw with the optimal angles rise to transport both frozen and thawed peat.

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E. Yu. Stepuk, S. L. Ivanov (2011) Stand for evaluating the efficiency of transport of peat. Journal of Mining Institute. Vol 189. p. 113.