The article presents the results of scientific research aimed at struggling the adhesive wear of parts of sectional pumps balancing ring, where the drainage units pumping equipment of the Russian Federation underground kimberlite mines was used as an object of research. It has been theoretically proven and experimentally confirmed that if there is data on the total operating time of a sectional pump in transient modes per day, using the constructed regression model, it is possible to calculate with high accuracy the average operating time of its balancing ring unit to failure. The constructed regression model is applicable only to sectional pumps of drainage units of underground kimberlite mines in the Russian Federation. It is possible to increase the durability of the balancing ring by reducing the acceleration and deceleration time of the sectional pump; for safe operation, it should be at least 10 s. Pilot tests carried out indicate the effectiveness of the proposed method for prompt identification of the critical axial displacement of the sectional pump rotor through the vibration of the discharge tube. The introduction of this method will reduce the cost of repair work to restore the performance of parts of the hydraulic foot to a minimum.
The northern part of the territory of the Republic of Sakha (Yakutia) is rich in vast deposits of diamonds. These deposits are developed by the mining company “Almazy Anabara”, which is engaged in the extraction of diamonds at seasonal processing plants using various technological equipment. One of the key types of equipment is the pulp pump of a foreign company “KETO”. The work of pulp pumps of this company in the enrichment of diamond-containing raw materials is accompanied by intensive hydroabrasive wear of their impellers, the service life of which usually does not exceed three months. In practice, untimely replacement of a worn impeller can lead to emergency breakdowns of sealing elements and bearings, which is explained by super-permissible deflections of the shaft of pumping equipment arising from a significant unbalance of the rotor. The main cause of breakdown of slurry pumps at “Almazy Anabara” seasonal processing plants is the inability to quickly identify their ultimate technical condition, the key sign of which is the maximum wear of the impeller. The seasonal beneficiation plants of “Almazy Anabara” currently need a simple and at the same time reliable diagnostic sign of pulp pumps reaching their ultimate technical state, the identification of which can be quickly performed without disassembling and using complex equipment, which is very important when operating pumping equipment in short wash season on the Far North.
High contamination of mine water leads to intensive siltation of water catchments of district water drainage installations of kimberlite mines in Russia, because of which their pumping equipment periodically works in non-stationary regimes. At present, a number of known methods are used to limit the operation of pumping equipment in non-stationary modes: equipping the pump with a hand hoist to regulate the depth of lowering its suction pipeline into the sinkhole; preliminary dismantling of one of the two screen filters, mounted in the suction pipeline of the pump, which has smaller cells. Experience in the operation of water-drainage farms of kimberlite mines shows that these two methods allow to prevent the operation of pumping equipment in non-stationary modes only for a short period of time. A mine drainage installation is proposed, the technical result of which is the effective struggle against the silting of the water catchments of the district drainage systems of the kimberlite mines of the country.
When mining diamond-bearing raw materials and further extracting diamonds from it in the joint-stock company ALROSA, which is a city-forming enterprise in the north-east of the Russian Federation, various pumping equipment is used, in particular, centrifugal single-stage pumps. In the present work, it is noted that the least reliable in terms of absence of failures of centrifugal single-stage pumps used in the joint-stock company ALROSA are the impellers, seals and bearing assemblies. Using linear correlation and regression analysis, it was found that the durability of the seals and bearing assemblies of the investigated pumps largely depends on the durability of their impellers. In the course of research, it was found that unbalancing the pump rotor due to excessive hydroabrasive wear of the impeller also leads to deformation and fracture of the shaft. In general, residual deformations and destructions are characteristic of the shafts of domestic pulp pumps of GrAT, GrT and Gr types. The most loaded sections of shafts of centrifugal single-stage pumps are installed. The most effective from the point of view of application among the pulp (ground, slurry and sand) pumps are pulp pumps of the Finnish company «Metso». When working on highly mineralized water (brines), the «X» type pumps have proven to be the best among centrifugal single-stage pumps.